• Guide Width: 80 mm

• Max Load: 50 kg

• Pitch: 190 mm

• Synchronous Wheel Spec: STD5M-38Z

• Recommended Speed: ≤ 2 m/s

• Customized Length: Up to 6 meters

• Input Torque: ≤ 13.5 N·m

• Belt Spec: PU-5M-33 (steel wire)

• Straightness: 0.05 / 300 mm

• Applicable Motors:

  • Stepper Motor: 86 / 110 (Direct Connection)

  • Servo Motor: 400W/750W/1000W/1500W (Direct Connection)

• Suggested Length Adjustment: Effective stroke + 520 mm (length adjustment in increments of 50 mm, such as 1000 mm, 1050 mm, 1100 mm)

 

This summarizes the key technical specifications for the Z80-50 linear motion system. If you require the full data sheet of the technical parameters, please contact us. 

 

Avoid these costly errors to ensure speed, safety, and stack quality.

 

1. ❌ Underestimating Load Stability Needs

Poorly stacked products = collapsed pallets.

 

🔧 Always analyze product size, shape, and weight distribution. Use proper layer patterns (e.g., interlock or brick) and consider slip sheets or corner boards if needed.

 

2. ❌ Choosing the Wrong End Effector or Gripper

Not all products can be picked the same way.

 

🔧 Match your gripper to the product type: suction for boxes, clamps for heavy or irregular items, fork tines for bags. One-size-fits-all rarely works.

 

3. ❌ Ignoring Conveyor Alignment and Product Spacing

Bad infeed = jammed system or misaligned stacks.

 

🔧 Ensure your product is aligned and spaced correctly before it reaches the palletizer. Use sensors, guides, and buffer zones to keep the flow consistent.

 

4. ❌ Skipping Safety Systems

Palletizers are powerful—and potentially dangerous.

 

🔧 Install emergency stops, light curtains, safety fences, and warning systems. Don’t rely on software alone to keep operators safe.

 

5. ❌ Overcomplicating the System

Too much automation too soon can backfire.

 

🔧 Start with a simple layout and reliable controls. Only add complexity (like vision systems, pattern changers, or pallet dispensers) when necessary and tested.

 

6. ❌ Not Accounting for Floor Space and Clearance

Your layout might fit on paper—but not in real life.

 

🔧 Consider loading/unloading zones, forklift access, and pallet exchange space. Also leave room for maintenance.

 

7. ❌ Failing to Plan for Speed and Throughput

A system that’s too slow creates bottlenecks.

 

🔧 Match your cycle time to your production line. Use servo motors, synchronized conveyors, and multi-product gripping when higher throughput is required.

 

8. ❌ Ignoring Product Variability

Today's product may not be tomorrow’s.

 

🔧 Design for flexibility—adjustable guides, programmable patterns, or interchangeable grippers will save you headaches in the future.

 

9. ❌ Lack of Proper Integration with Upstream/Downstream Systems

If your palletizer can’t keep up with your line—or overfeeds it—it creates chaos.

 

🔧 Coordinate with conveyors, wrappers, labelers, and MES/PLC systems from the beginning.

 

10. ❌ No Maintenance or Support Plan

Breakdowns are expensive—and often preventable.

 

🔧 Set up regular inspections, greasing schedules, spare part kits, and sensor calibration routines. Include training for operators.

 

✅ Final Advice:

A palletizer should stack with precision, run reliably, and keep people safe. Focus on proper motion control, safety, product handling, and future-proofing.

 

If you're designing or upgrading a palletizer, we can help with the belt-driven Cartesian motion system, smart grippers, or full integration advice.